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Elements and Performance Criteria

  1. Prepare for operation of remote facility
  2. Operate the remote facility
  3. Recover and measure product
  4. Organise required onsite activities
  5. Isolate and de-isolate remote facility

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Hazards

Hazards include one or more of the following:

remoteness/single operator

electricity

gases and liquids under pressure

structural hazards

structural collapse

equipment failures

industrial (machinery, equipment and product)

equipment or product mass

noise, rotational equipment or vibration

working at heights, in restricted or confined spaces, or in environments subjected to heat, dusts or vapours

flammability and explosivity

hazardous products and materials

unauthorised personnel

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

extreme weather

other hazards that might arise

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

Routine problems

Routine problems are predictable problems with known solutions and include one or more of the following:

variations in feed

contamination of product

control of temperature and pressure

variations in waste

equipment malfunction

vibration

Non-routine problems

Non-routine problems are unexpected problems, or variations of previous problems and must be resolved by applying operational knowledge to develop new solutions, either individually or in collaboration with relevant experts, to:

determine problems needing action

determine possible fault causes

develop solutions to problems which do not have a known solution

follow through items initiated until final resolution has occurred

report problems outside area of responsibility to designated person

Operational knowledge includes one or more of the following:

procedures

training

technical information, such as journals and engineering specifications

remembered experience

relevant knowledge obtained from appropriate people

Remote production facility

This unit of competency includes all such items of equipment and unit operations which form part of the remote production facility, including as appropriate to the facility, one or more of the following:

valves

pumps

prime movers

compressors

separators

instrumentation

storage tanks, ponds and dams

filters

wellheads

hydraulic well control panels

fire and gas safety systems


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

interpret and respond to panel messages and alarms

obtain and interpret data from the control system to minimise variation and maximise performance

predict impact of a change in one unit/area on other plant units/areas and take action

apply process knowledge to monitor and predict the need for adjustments to system components

identify early warning signs of equipment/processes needing attention or with potential problems and take action

identify hazards and risks and apply risk control procedures.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

all items on a schematic of the remote system and the function of each

remote terminal unit, functions, operation and problems

nature/condition of materials entering and leaving each stage of the process

changes which have occurred in that stage and why they have occurred

methods of changing production rates and the advantages and disadvantages of each

effect of specific climatic and environmental factors

process parameters and limits (e.g. temperature, pressure, flow and pH)

principles of operation of plant/equipment

physics and chemistry relevant to the process unit and the fluids involved

local lease and well operations requirements and constraints

corrective action appropriate to the problem cause

function and troubleshooting of major components and their problems

hierarchy of control

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.